Custom Aluminum Stamping Parts Manufacturer
Aluminum Stamping Parts have features not found in other metal stamping parts. For example, they are lightweight, corrosion resistant, strong enough and easy to machine. Therefore, aluminum stamping parts are the best choice for automotive, aircraft and electronic equipment manufacturing.
DYB Stamping is a manufacturer and supplier of metal stamping parts with more than 20 years of experience. You can get aluminum stamping parts that fully meet your project requirements.
Custom Aluminum Stamping Parts Manufacturer in China
If you are looking for a reliable metal stamping parts manufacturer, then contact us! Our manufacturing facility is certified to IATF 16949 and ISO 9001. You can get aluminum stamping parts that are fully compliant with international standards!
In addition to aluminum metal stampings, you can also get stampings in a wide range of other metals. These include stainless steel metal stamping parts, steel metal stamping parts and copper metal stamping parts. Of course, if you want to get a high quality metal stamping mold, DYB Stamping can also provide it for you.
Types of Aluminum Stamping Parts
Aluminum Stamping Parts for Furniture
Aluminum Stamping Parts for 3C
Aluminum Stamping Parts for New Energy Equipment
Aluminum Stamping Parts for Low Voltage Inverter
Aluminum Stamping Parts for LED Light
Aluminum Stamping Parts for Car
Types of Aluminum for Metal Stamping Parts
There are many types of aluminum suitable for metal stamping. The following are common materials used to manufacture aluminum stamping parts:
- 1000 Series
- 3000 Series
- 5000 Series
- 6000 Series
- 7000 Series
- 2000 Series
Surface Treatment of Aluminum Metal Stamping Parts
To meet the needs of our customers. We offer all common surface treatments. Including but not limited to:
- Anodizing
- Powder Coating / Painting
- Electroplating
- Passivation
- Polishing
- Heat Treatment
Why Choose Aluminum as Materials for Stamped Parts?
Aluminum is a material with the advantages of light weight, corrosion resistance, good thermal and electrical conductivity. And with its soft hardness, aluminum is very easy to machine and shape.
The density of aluminum is very low compared to the majority of other metal materials, but it provides sufficient strength. That’s why aluminum stampings are widely used in industries that need to reduce weight, such as automotive, aerospace, and electronic equipment.
What are the Advantages of Aluminum Stamping Parts over Steel Stamping Parts?
Aluminum stampings offer many unique features compared to steel metal stamping parts. Here are three of the main differences:
- Lightweight: Aluminum is approximately 1/3 the density of steel, making it ideal for weight-sensitive applications.
- Corrosion resistance: Aluminum forms a natural oxide film in the air, providing strong resistance to corrosion.
- Good electrical and thermal conductivity: Aluminum has good electrical and thermal conductivity for electrical and heat dissipation applications.
What are the main application areas for aluminum stampings?
It is well known that the best feature of aluminum is that it provides sufficient strength while being light in weight. Because of its unique advantages, many applications that seek light weight prefer aluminum as a manufacturing material for stamped parts. Below are some common application scenarios for aluminum stamping parts:
- Automobile manufacturing: for body panels, engine parts, radiators, etc.
- Aerospace: for aircraft structural parts, skins, internal components, etc.
- Electronic equipment: for radiators, housings, connectors, etc.
- Home appliances and construction: such as aluminum window frames, door panels, decorative parts, etc.
What Problems are Likely to Occur with Aluminum Stamping Parts?
Due to the nature of aluminum as a material, the following problems may occur in the production of aluminum stamping parts:
- Cracking: Aluminum is prone to cracking during bending or stretching, especially during forming.
- Rebound: aluminum material will often have a large rebound phenomenon after bending, affecting the accuracy of the finished product.
- Surface scratches: aluminum surface is soft, easy to be scratched in the stamping process, and need to take additional protective measures.
- Material deformation: Aluminum material may be deformed or twisted when the force is uneven or the process parameters are not controlled properly, resulting in the finished product’s flatness being unqualified.
- Hardening and increased brittleness: Aluminum may harden during multiple cold working processes, causing the material to become brittle and reducing its ductility and malleability.
How to Prevent Surface Damage During the Production of Aluminum Stampings?
From the above, we know that the surface of aluminum is relatively soft, so it is easy to be rubbed by the die or the material itself during the stamping process resulting in scratches or damage to the surface. So how should we avoid this?
Now there are many ways to minimize or prevent this from happening. The following are concentrated common ways:
- Using coated dies: Coating or using a protective film on the die surface reduces friction and scratches.
- Cleaning the material and the die: Ensure that the surface of the material is clean and free of contaminants before stamping.
- Reducing friction: Use lubricants to reduce friction between the die and aluminum surfaces.
How Does the Cost of Aluminum Stamping Parts Compare to other Metal Stampings?
Conventional materials used in the manufacture of metal stamping parts include: aluminium, steel and stainless steel. the cost of metal stamping parts consists mainly of the raw material and stamping process.
In terms of raw materials, aluminum is usually more costly than carbon steel, but less costly than stainless steel. In terms of overall cost, the cost of aluminum stamping parts may be lower than that of other materials. Especially in applications where lightweighting and corrosion resistance are important, aluminum stamping parts are a more cost-effective choice.
Custom Aluminum Stamping Parts for Your Project
Aluminum stamping parts are a type of stamping parts used in precision machinery.Therefore, the requirements for metal stamping parts manufacturers are relatively high.DYB Stamping has more than 20 years of production history and is experienced in stamping. If you want to customize aluminum stamping parts, please contact our engineers.
If your project requires a large quantity of Aluminum metal stamping parts, DYB Stamping can help you. All you need to do is provide us with a drawing. Get a quote for metal stampings today.
Custom Metal Stamping Parts for You